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Maintenance method: The fault classification of the winding machine includes electrical, mechanical, transmission, and pneumatic (if any). The electrical part is also divided into strong and weak current, and the manufacturer of the winding machine generally considers giving alarms to vulnerable and faulty parts in the design, use, and maintenance of its CNC system. After the alarm circuit works, on the one hand, sound, light, and other alarm information is provided on the display screen or operating panel, On the other hand, issue protective instructions. Power off or stop the system to ensure safety and prevent the expansion of faults.
Whole machine reset method: In general, if the winding machine experiences errors due to transient faults, hardware reset or switching the system power supply can be used to clear the faults in sequence. If the working storage area of the system is chaotic due to unstable voltage, undervoltage of the circuit board or rectifier switch power supply, the system must be initialized and cleared. Before clearing, attention should be paid to keeping current data backup records. If the fault cannot be eliminated after resetting and initialization, Perform hardware replacement diagnosis.
The manufacturer of the winding machine prepares a reasonable program and runs it successfully, which is the basis for determining the integrity of the entire system function. Some winding parameter settings may be incorrect, which may cause system faults or invalid functions. Sometimes, due to user program errors, faults and shutdowns can be caused. Therefore, a trial run program can be developed to check and correct user program errors to ensure their normal operation.
Adjusting adjustable components such as the tension of the winding, screen voltage, and the starting position of the cable rack is an easy but effective method in maintenance. By adjusting adjustable components, some harmless faults can be corrected. If a winding machine that has been in use for many years is repaired in a certain enterprise, its system display screen is dim, and it works normally after adjusting the screen power supply voltage.
In the maintenance of the winding machine, replace the suspected faulty components with intact spare parts. After the maintenance personnel have basically determined the cause of the fault, this method can be used to quickly diagnose the scope of the fault and put the winding machine into normal operation, and then return the damaged components for repair. This is a commonly used method of troubleshooting.